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PREDICTED, SIMULATED,
SOLVED.
FlexPlan AI is an AI-native production planning platform built for apparel manufacturers. It is a super-intelligent planning colleague that thinks alongside your team - optimizing schedules in minutes, predicting disruptions before they hit, and getting smarter with every planning cycle. Incumbent planning systems are glorified spreadsheets. FlexPlan AI replaces them with intelligence.
WHAT FLEXPLAN AI DELIVERS
AI OptimiZation Engine
Plan Health Index
Predict & Simulate
Learning Curves
Self-Improving Intelligence
Working Plan Architecture
Constraint Management
Real-time Rescheduling
What-If Scenarios
Expert Knowledge Capture
Find out why our biggest clients are using V2T's Digital Twin, AI & Simulation Technology to optimize their supply chain:
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THE CHALLENGE
Apparel manufacturers face one of the most complex planning challenges in any industry. Production planning involves hundreds of style-colour combinations, multiple factories and production lines, shifting buyer demands, learning curve inefficiencies, and the constant pressure to deliver on time.
Incumbent planning tools - spreadsheets and legacy ERP systems, are not built for this complexity. Planners spend 6-8 hours building a plan manually, only to see it disrupted within days. When your best planner leaves, their institutional knowledge walks out the door with them. The industry needs intelligence, not just automation.
APPAREL PRODUCTION PLANNING INTELLIGENCE
We have built one of the most advanced AI-native planning systems for apparel manufacturers. FlexPlan AI explores millions of schedule permutations to find the mathematically optimal arrangement - handling 24 constraints, hierarchical objectives, and delivering results in minutes, not hours. Intelligent planning that gets smarter every cycle.
Four Levels of Planning Intelligence:
LEVEL 1: MANUAL
Spreadsheets, gut-feel scheduling, and reactive firefighting. Planners spend 6-8 hours per cycle. When your best planner leaves, their knowledge walks out the door. This is where incumbent tools stop.
LEVEL 3: PREDICTIVE
AI predicts disruptions, runs 100 robustness simulations, scores every plan with a letter grade. Four what-if scenario types with AI-ranked recommendations. Your planners stop reacting and start anticipating.
PLAN HEALTH INDEX (PHI)
The first objective plan quality score in apparel planning. Five dimensions, letter grades A to F, per-line drill-down. Answer 'how good is my plan?' with data, not opinion.
LEARNING CURVES
25 pre-configured curves for every garment category. 6-layer hierarchy. Retention boost modelling. Realistic duration calculations from day one. Junior planners achieve senior-level results.
SELF-IMPROVING INTELLIGENCE
Constraint learning from planner behaviour. Self-tuning optimisation strategy. Explainable decisions in plain language. The AI captures institutional knowledge and gets smarter every planning cycle.
LEVEL 2: AUTOMATED
AI generates optimised schedules in minutes. 24 constraints. Millions of permutations explored. Hierarchical objectives. Results in minutes, not hours. Planners stop firefighting and start optimising.
LEVEL 4: INTELLIGENT COLLEAGUE
AI learns from your team, explains its decisions in plain language, and continuously improves itself. Constraint learning from planner behaviour.
WORKING PLAN ARCHITECTURE
Explore multiple scenario plans safely. Compare, optimise, promote the best one to your live Master Plan. Full version control and audit trail. Never risk your live plan again.
ENTERPRISE READY
RBAC, SSO (Microsoft Entra ID, Google), encrypted connections, rate limiting. Browser-based - plan from the factory floor, head office, or home. Enterprise-grade database.
RAPID ROI
Under 3 months payback period. USD 1.5-3M estimated annual savings for a 4-plant operation. 85% faster planning cycles. 5-10 percentage point OTD improvement. 15-25% less changeover time.
THE SOLUTION
FlexPlan AI replaces legacy planning tools with an AI-native system that thinks, learns, and improves. It generates optimised schedules in minutes, predicts disruptions before they impact production, scores every plan with an objective Plan Health Index, and captures institutional knowledge that would otherwise walk out the door.
From Level 1 manual spreadsheets to Level 4 Intelligent Colleague - FlexPlan AI takes your planning capability to its highest form.
V2T
CAN SOLVE THE MOST COMPLEX PLANNING PROBLEMS
We have built one of the most advanced AI-native production planning systems for the apparel manufacturing industry.
FlexPlan AI combines AI-driven optimization, predictive analytics, Plan Health Intelligence, and institutional knowledge capture into one system that gets smarter with every planning cycle.
85% FASTER
PLANNING
AI generates plans in minutes, not 6-8 hours
RAPID ROI
Under 3 months payback period
USD 1.5-3M
SAVINGS
Estimated annual savings for a 4-plant operation
OTD
IMPROVEMENT
5-10 percentage point improvement
INTELLIGENT
PLANNING
AI learns and improves every planning cycle
ENTERPRISE
READY
Browser-based, cloud-deployable, enterprise-grade security
Book a demo
& start cutting costs.
New York:
800 Third Avenue FRNT New York, NY 10022
P: +1-929-207-6001
London:
The Leadenhall Building 122 Leadenhall St, London EC3V 4AB
P: +44-203-962-0772
Singapore:
30 Petain Road, Singapore 208099
P: +65-3129-6006
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