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PREDICTED, SIMULATED,
SOLVED.
Five questions to ask any planning vendor.
Including us.
We wrote down the five questions we would least like to be asked about our own product, and then published them. Free, no form, for any apparel manufacturer evaluating any planning system.
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Score the plan you just generated against the plan I brought in. What is the number?
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How much manual correction does this plan need before I could actually run it?
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Will your system ever take an order that is on time today and make it late? Show me what stops that.
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Plan across my three plants at once, in one run. Not one plant at a time.
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Change one order and re-run. Tell me exactly what moved, and why.
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We are an AI solutions company arguing that we plan better than tools you have used for years. You have no reason to believe that, and claiming it louder will not help. The only thing that settles it is you running the same test on everyone, and reading the answers yourself.
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Some of those answers will not flatter us. We would still rather you asked.
FlexPlan AI is a production planning system built for apparel manufacturers. Give it your order book, your lines and your rules, and it returns a complete, executable plan in minutes. Your planners review, adjust and release it, instead of building it line by line. Most tools on the market stop at showing you the plan. This one produces it.
IT PLANS. MOST TOOLS ARRANGE.
AI Optimiser
Plan Health Index
Predict & Simulate
Learning Curves
On-Time Guarantee
Working Plan Architecture
Your Rules, Enforced
Real-time Rescheduling
What-If Scenarios
Multi-Plant Planning
Find out why apparel manufacturers are moving beyond the board, from a screen that shows the plan to a system that produces it:
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THE CHALLENGE
Apparel manufacturers face one of the most complex planning challenges in any industry. Production planning involves hundreds of style-colour combinations, multiple factories and production lines, shifting buyer demands, learning curve inefficiencies, and the constant pressure to deliver on time.
Incumbent planning tools - spreadsheets and legacy ERP systems, are not built for this complexity. Planners spend 6-8 hours building a plan manually, only to see it disrupted within days. When your best planner leaves, their institutional knowledge walks out the door with them. The industry needs intelligence, not just automation.
APPAREL PRODUCTION PLANNING INTELLIGENCE
Take the planner out of the room for a day. How much of the plan does your software produce on its own? For most apparel factories the answer is very little, because most of the tools on the market were built to stop at showing you the plan. That gap is what FlexPlan AI was built to close.
The Four Levels of Planning Maturity
LEVEL 1: MANUAL
Spreadsheets and a legacy order system. The plan lives in the planner's head, and every revision is rebuilt line by line. When your best planner leaves, the method walks out with them.
LEVEL 3: AUTOMATIC
The system generates an optimised, executable plan straight from the order book. Planners review, adjust and release instead of building from scratch. This is where FlexPlan AI works today.
A SCORE FOR THE PLAN
Every plan is graded across five dimensions, with letter grades and a per-line drill-down, before you commit to it. Answer 'how good is this plan?' with a number rather than an opinion.
LEARNING CURVES
A line that has just run comparable work does not start again from cold. The plan is sequenced to build those hand-offs, which is the difference between a plan that looks right on paper and one the floor can actually hit.
THE ON-TIME GUARANTEE
An order that is on time before the system runs is still on time after it. Delivery is settled first, and efficiency is only bought inside what delivery allows. A tidier sequence never quietly costs you a ship date. Ask every other vendor whether they will put that in writing.
LEVEL 2: DIGITAL BOARD
Runs, statuses and stock are visible on a screen. But the plan itself is still built and balanced by hand. Better visibility, same workload. This is where most planning tools stop.
LEVEL 4: AUTONOMOUS
Continuous replanning from live orders and shop-floor feedback. Planners set the policy and handle the exceptions. This one is on the road ahead, not shipped today, and we will say so here on the day that changes.
IT PRODUCES THE PLAN
Give it your order book, your lines and your rules. It returns a complete, executable plan in minutes. Try scenarios safely, compare them, and promote the best one to your live plan when you are ready. Full version control and audit trail.
ONE ORDER BOOK, EVERY PLANT
Plan across lines, plants and countries in a single run, with the rules you set about what may move where. Not one site at a time. Browser based, so your team can plan from the factory floor, head office or home.
INDEPENDENTLY CHALLENGED
A planner with thirty years in apparel, most of them on the incumbent tool, put the system through his own challenges. It answered them. He wrote down the gaps as well as the strengths, and we publish his evaluation unedited.
THE SOLUTION
FlexPlan AI takes your order book, your lines and your rules, and returns a complete, executable production plan. Your planners review and release it instead of building it. Every plan is graded before you commit to it, and an order that is on time before the system runs is still on time after it.
From a digital board to a system that actually plans. That is the move from Level 2 to Level 3, and it is available today.
PROVE IT ON YOUR OWN ORDER BOOK
We are not asking you to take our word for it. FlexPlan AI is in trial with apparel manufacturers today, and every claim on this page is one you can test for yourself.
Bring us a difficult month rather than an easy one. We will plan it, and you decide what the result proves.
MINUTES, NOT HOURS
A complete plan from your order book while you wait, instead of a day of manual building.
ON TIME STAYS ON TIME
An order that is on time before the system runs is still on time after it.
BUILT IN DAYS
Missing something your factory needs? We build it and ship it in days, not release cycles.
A GRADE, NOT A GUESS
Every plan is scored across five dimensions before you commit to it.
ONE RUN, EVERY PLANT
Lines, plants and countries planned together, with your rules about what may move where.
ENTERPRISE
READY
Browser-based, cloud-deployable, enterprise-grade security
Book a demo
& start cutting costs.
New York:
800 Third Avenue FRNT New York, NY 10022
P: +1-929-207-6001
London:
The Leadenhall Building 122 Leadenhall St, London EC3V 4AB
P: +44-203-962-0772
Singapore:
30 Petain Road, Singapore 208099
P: +65-3129-6006
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